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The fully modular connection for connecting to the digital I/O modules of the SIMATIC S7-1500 or ET 200MP (35 mm design) consists of modified front connectors, called front connector modules, pre-assembled connecting cables of various lengths, and terminal modules. Suitable components can be selected for the application in question and joined by means of simple plug-in connections. The terminal modules are used instead of conventional terminal blocks and act as the interface to the sensors and actuators.


Modified front connectors, called front connector modules, are available for connecting to the I/O modules (35 mm design). These are plugged into the I/O module to be wired instead of the front connector. The front connector modules are available in many different versions for digital I/O modules, analog I/O modules and for the 24 V, 2-ampère module. The connecting cables are plugged into these front connector modules.
The connecting cable is available in two different versions.
As a pre-assembled 16-pole or 50-pole round cable (shielded or unshielded) up to a length of 10 m, or as a 16-pole round-sheath ribbon cable (with or without shield), which can be easily assembled by the user; or as 2 x 16-pole round-sheath ribbon cables (without shield).
When assembled, there are one or two insulation displacement connectors (female ribbon connectors) at both ends of the cable.
The round-sheath ribbon cable is assembled by the user with the aid of pliers (can be ordered separately). The cable transmits 8 or 2 x 8 channels over a distance of up to 30 m.
The connecting cable connects the front connector module with the terminal module.
The system has digital and analog terminal modules for connecting the I/O signals. These are snapped onto the standard mounting rail. The terminal modules with basic or signal functionality are available in 1-byte or 4-byte versions.
Terminal modules are available for two different connection methods: with push-in or screw-type terminals The potential can be fed in at the terminal module or at the front connector module.
If other voltage or power levels are required in the field, the terminal module for TPRo or TPOo output signals is used. For the TPRo terminal module, relays are used for the implementation. For the TPOo terminal module, optocouplers are used for the implementation. This converts the 24 V DC output signal simply and reliably to another voltage or power level. If 230 V AC or 110 V AC input signals have to be transmitted to the controller in the field, a connection module with relay TPRi is available that simply converts the 230/110 V AC signal to 24 V DC. This means that there is always the same voltage level on the module side.
Use with optocouplers for the TPRo relay modules
If higher switching frequencies of the relay terminal module are required for the output signals, the relay can simply be replaced with an optocoupler (note technical specifications) in order to increase the switching frequency here.
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