長益皮帶輸送機清掃器為客戶解決了輸送高溫干粘物料的煩惱

長益皮帶輸送機清掃器為客戶解決了輸送高溫干粘物料的煩惱

東莞市長益新材料有限公司網：www.cynew.com

（價格請跟客服人員咨詢）帶式輸送機具有長運距、大運量、連續輸送等優點，它是煤炭高效開采的關鍵設備。國產的煤礦帶式輸送機在上個世紀90年代開始被大量使用，雖然與國外先進帶式輸送機相比，仍然存在差距，但是國產帶式輸送機的使用，確實解決了國內煤礦企業存在的現實問題。

客戶問題：山西某煤炭企業使用國產某品牌輸送帶，單條帶式輸送帶長度為10km，輸送帶寬度為1200mm,輸送機帶速為4.5m/s。我國的煤炭地質條件不一樣，該煤炭企業輸送的物料高溫，且較為堅硬，那些高溫細小的物料不止會粘附在皮帶表面，同時也會撒漏在皮帶回程段下面，給皮帶再次增加負荷。該企業原來使用國內某工廠生產的聚氨酯刮板式清掃器，但是效果較差，表現在：一、聚氨酯刮板的使用壽命太短，基本上不到一個月要換一次，聚氨酯刮板的頭部出現明顯斷裂；二、高溫干粘細小顆粒堆積在皮帶工作表面，對皮帶表面的也是一種考驗；三、干粘的細小顆粒堆積，粉塵遍布，環境問題很難解決。四、堆積在回程皮帶處的物料對設備的磨損較大，嚴重影響生產效率，加大維護成本，同時存在安全隱患。

長益解決方案（1）：長益工程師根據現場情況，分析了原因，建議該煤炭企業使用碳化鎢鋼刮板二級清掃器。碳化鎢鋼頭耐高溫，適合該企業輸送高溫干粘物料的惡劣環境，該清掃器安裝在皮帶回程處，對回程物料的清掃，具有特別優越的清掃效果。該刮泥板的底座采用聚氨酯材質，利用聚氨酯的緩沖效果，保持刮泥板和皮帶之間恒定的壓力，有效保護皮帶，較少對皮帶表面的磨損。

長益解決方案（2）：針對該煤炭企業的實際環境，長益推出第二種清掃器解決方案：長益陶瓷清掃器。長益陶瓷清掃器采用高純度的氧化鋁陶瓷塊配以優質不銹鋼材料組裝而成，以斜跨的方式安裝在皮帶機滾筒部，對物料粘度大、高溫腐蝕、高溫磨損或高溫熔蝕以及高速輸送帶等工作環境中使用，安全可靠，清掃器效果也是不錯。

最終結果：該煤炭企業通過權衡，最終選擇方案一，使用了長益碳化鎢鋼清掃器。 該項目負責人后續反饋說，使用碳化鎢鋼皮帶清掃器后，現場環境明顯改善，長益的刮板也是原來刮板壽命的6-8倍，大大節約了工廠運營成本，同時設備維修率有所降低，生產效率得到提高。長益碳化鎢鋼清掃器對高溫干粘物料的清掃效果還不錯。

東莞市長益新材料有限公司，十年來，我們只生產和銷售帶式輸送清掃器/聚氨酯清掃器刮板，刮泥板等。因為專一，我們更專業。了解更多有關聚氨酯清掃器資訊可以關注我們的公眾號“皮帶清掃器” 或直接撥打400-833-9008/13925775994/15768614193，我們期待您的來電。

英文：Chuangyee Belt Conveyor Cleaner solves the trouble of conveying high temperature dry sticky materials for customers

Dongguan Chuangyee New Materials Co., Ltd. Network: www.cynew.com

(Please consult customer service staff for price) Belt conveyor has the advantages of long distance, large capacity and continuous transportation. It is the key equipment for efficient coal mining. Domestic coal belt conveyors have been widely used in the 1990s. Although there are still gaps compared with foreign advanced belt conveyors, the use of domestic belt conveyors has indeed solved the problems of domestic coal mining enterprises. Reality.

Customer problem: A coal company in Shanxi uses a domestic brand conveyor belt. The length of a single belt conveyor belt is 10km, the conveyor belt width is 1200mm, and the conveyor belt speed is 4.5m/s. China's coal geological conditions are different. The materials conveyed by the coal enterprise are high-temperature and relatively hard. Those high-temperature and small materials will not only adhere to the surface of the belt, but also leak under the belt return section to increase the load again. The company originally used a polyurethane scraper-type cleaner produced by a factory in China, but the effect was poor. The performance was as follows: 1. The service life of the polyurethane scraper was too short, basically changed once in less than one month, the cutter head of the polyurethane scraper There is obvious breakage; Second, high-temperature dry-viscous fine particles accumulate on the working surface of the belt, which is also a test for the surface of the belt; Third, dry and sticky fine particles are piled up, dust is scattered, and environmental problems are difficult to solve. Fourth, the material accumulated in the return belt has a large wear on the equipment, which seriously affects the production efficiency, increases the maintenance cost, and has potential safety hazards.

Chuangyee Solution (1): Chuangyee engineers analyzed the reasons based on the site conditions and recommended that the coal enterprise use a tungsten carbide steel cutter secondary cleaner. The tungsten carbide steel cutter head is resistant to high temperature and is suitable for the harsh environment of the enterprise to transport high-temperature dry-adhesive materials. The cleaner is installed at the belt returning stage and has a particularly superior cleaning effect on the cleaning of the return material. The base of the scraper is made of polyurethane, which uses the buffering effect of polyurethane to maintain a constant pressure between the blade and the belt, effectively protecting the belt and less wear on the belt surface.

Chuangyee Solution (2): For the actual environment of the coal enterprise, Cuhangyee launched the second cleaning device solution: Chuangyee Ceramic Cleaner. Chuangyee Ceramic Cleaner is assembled with high-purity alumina ceramic block and high-quality stainless steel material. It is installed on the belt roller part in a diagonally inclined manner. It has high viscosity, high temperature corrosion, high temperature wear or high temperature erosion and high speed. It is safe and reliable to use in the working environment such as conveyor belt, and the effect of the cleaner is also very good.

The final result: The coal company passed the trade-off, and finally chose the first option, using the Chuangyee tungsten carbide steel cleaner. The person in charge of the project subsequently reported that after using the tungsten carbide steel cutter head cleaner, the site environment was significantly improved. Chuangyee's scraper was also 6-8 times longer than the original scraper life, which greatly saved the factory operation cost and equipment maintenance rate. Reduced, production efficiency is improved. Chuangyee tungsten carbide steel cleaner has a good cleaning effect on high temperature dry sticky materials.

Dongguan Chuangyee New Materials Co., Ltd. For ten years, we only produce and sell belt conveyor cleaners/polyurethane cleaner scrapers, scrapers, etc. please pay attention to our wechat public platform "Belt cleaner" or call 400-833-9008/13925775994/15768614193 directly, we look forward to your call.